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How Filmmakers Utilize LED Displays for Virtual Production
Optronics Industry | 2025-02-27

The film and television industry is undergoing a major transformation with the advent of virtual production, a technique that integrates cutting-edge technology to create immersive environments without the limitations of traditional green screens. One of the key technologies driving this revolution is LED displays, which are used to produce high-quality, real-time backgrounds during filming. LED displays enable filmmakers to achieve seamless integration of physical sets with dynamic, computer-generated imagery (CGI). This innovation has drastically improved production efficiency and creative possibilities, offering a more cost-effective, flexible, and visually rich way of making movies.

 

In this article, we explore how LED displays are being utilized in virtual production, the technology behind them, the companies providing these solutions, and the impact they have on the filmmaking process.

Amazon Studios Virtual Production Workshop

Amazon Studios

 

 

What is Virtual Production?

 

Virtual production is a cutting-edge filmmaking technique that merges digital technology with traditional filmmaking practices. Using LED backdrop walls, camera tracking systems, and real-time rendering engines, virtual production enables filmmakers to capture high-quality digital environments in real-time, without the need for green screens or post-production compositing. By creating realistic, interactive backgrounds, this technology allows actors to perform within virtual worlds that respond to camera movements, providing a level of immersion that traditional methods simply can’t match.

The two primary forms of virtual production include:

 

  1. VP Virtual Studio: In this setup, large LED screens display a real-time background, with everything captured directly by the camera. This creates a seamless environment where everything seen on screen is present during filming, offering immediate feedback.

 

  1. xR Extended Reality: A more advanced application that combines LED screens with augmented reality (AR) and mixed reality (MR) technologies to extend real-world elements into digital environments, creating expansive virtual sets even in confined physical spaces.
Kinglight XR Series1 & 1515RGBW LED

Kinglight XR Series1 & 1515RGBW LEDs  for virtual production displays

 

 

How LED Displays Work in Virtual Production

 

The success of LED-based virtual production lies in its ability to create highly detailed and interactive environments. Here’s a breakdown of how these systems function:

 

  1. LED Display System– High-resolution LED panels act as dynamic backdrops, displaying realistic environments in real time. These displays provide a fully immersive experience, as they are integrated with the physical set.

 

  1. Camera Tracking System– This system tracks the camera’s movements in real-time, adjusting the LED backdrop to maintain proper perspective and parallax, ensuring that the virtual elements always align correctly with the actors’ movements.

 

  1. Real-Time Rendering Engine– Powerful rendering engines like Unreal Engine generate high-quality visuals that are synced with the camera feed, delivering instant feedback and adjustments on set.

 

  1. Lighting Integration– LED walls also serve as natural light sources, casting realistic lighting onto the actors and props. This integration minimizes the need for traditional lighting setups, making the filming process more efficient.

 

  1. Media Servers & Synchronization– To maintain smooth production workflows, media servers ensure that the LED panels, camera systems, and rendering engines are all perfectly synchronized, resulting in a fluid and cohesive shooting experience.

 

 

Market Trends in Virtual Production

 

The global market for LED-based virtual production is rapidly growing. Several factors contribute to this expansion:

 

  • Market Growth: The LED virtual production market is projected to surpass $5 billion by 2027, driven by increased adoption in films, television, and commercial production. Filmmakers are increasingly turning to LED systems for their efficiency, creative flexibility, and high-quality output.

 

  • Advancements in LED Technology: With smaller pixel pitches, improved brightness, and enhanced color accuracy (e.g., DCI-P3 color standard), LED displays have become even more suitable for virtual production, providing filmmakers with an unparalleled visual experience.

 

  • AI Integration: The integration of artificial intelligence into virtual production workflows is making scene adjustments, lighting setups, and camera tracking faster and more automated, streamlining production processes.

 

  • Expansion Beyond Filmmaking:Beyond traditional filmmaking, virtual production is being adopted for live events, sports broadcasting, and corporate presentations, allowing for real-time immersive experiences that were previously impossible to achieve.

 

Related reading: Virtual Production Market Size, Share & Industry Analysis

 

 

Leading Providers of LED Displays for Virtual Production

 

Several companies are pushing the boundaries of LED technology for virtual production, offering solutions that meet the rigorous demands of this cutting-edge technique. Notable providers include:

 

  1. ROE Visual: A leader in high-resolution LED screens, ROE Visual has been a trusted name in Hollywood productions. Its Black Marble BM5 system is used to create dynamic, interactive virtual sets for film and television productions.

 

  1. Absen: Known for its professional-grade LED panels, Absen is a key player in virtual studios and xR stages. Its AX series, with a 1.5mm pixel pitch, is frequently used in high-profile projects, including virtual stages in London.

 

  1. INFiLED: Specializing in transparent and immersive LED screens, INFiLED’s AMT series is widely used in large-scale music festivals and virtual environments, offering unique solutions for transparent displays.

 

  1. Sony Crystal LED: Sony’s Crystal LED displays are renowned for their ultra-fine pixel pitch and high brightness. They’ve been used in virtual production stages by Sony Innovation Studios, enabling filmmakers to capture photorealistic scenes.

 

  1. Unilumin: With a focus on high brightness and color accuracy, Unilumin’s LED screens are ideal for extended reality applications, used in various film, television, and live broadcast settings.

 

  1. AOTO : AOTO has made a significant mark on the virtual production industry with its 400㎡ LED virtual studio in Shanghai. Used for film, commercial, and television productions, AOTO’s advanced LED screens have been integral to the production of high-profile films, including The Batman.
ROE Visual LED Panels in the Vancouver PXO & WFW Stage

ROE Visual LED Panels in the Vancouver PXO & WFW Stage

 

 

Who is Using LED Displays for Virtual Production?

 

Filmmakers, broadcasters, and other media producers have rapidly adopted LED-based virtual production. Key users include:

 

  1. Hollywood Studios: Productions like The Mandalorian have set the standard for LED-based filmmaking, using Stagecraft technology to create immersive virtual worlds.

 

  1. Streaming Platforms: Companies like Netflix, Amazon Prime, and Disney+ are investing heavily in virtual production, building their own studios equipped with LED screens to create high-quality original content.

 

  1. Advertising & Commercials: Brands are embracing LED displays for immersive commercial shoots, reducing costs related to travel and physical set construction.

 

  1. Game Developers & Esports: LED-driven xR technology is being widely used in game trailers and esports events, allowing for live-action and virtual elements to merge seamlessly.

 

  1. Broadcasting & Live Events: News studios, concert venues, and corporate events are incorporating LED backdrops for dynamic, real-time visual effects.

 

 

Conclusion

 

The adoption of LED displays in virtual production is reshaping the future of filmmaking and digital content creation. By providing real-time, high-quality visuals, these displays allow filmmakers to create immersive environments that respond dynamically to camera movements and lighting changes. As technology continues to evolve, LED-based virtual production will expand across various industries, including entertainment, advertising, live events, and beyond. By leveraging advanced LED systems, filmmakers can achieve unprecedented realism and efficiency, ensuring that the blend of physical and digital elements remains seamless in modern storytelling.